Master Bond leads the way in groundbreaking adhesive technology with the release of UV15DC80-1Med, a one-component, dual-cure epoxy specifically designed for medical applications. This revolutionary adhesive features a unique dual cure mechanism that combines UV light for initial fixation and heat for complete polymerization, addressing the limitations of traditional UV adhesives.
Unique Dual Cure Mechanism
Master Bond's UV15DC80-1Med stands out for its ability to effectively cure shadowed areas that would typically not receive sufficient UV exposure, making it ideal for intricate parts and complex geometries in the medical field. This innovative adhesive meets ISO 10993-5 cytotoxicity standards, showcasing its biocompatibility for medical device applications.
Exceptional Performance
UV15DC80-1Med offers excellent resistance to radiation, liquid sterilants, and autoclaving, making it a reliable choice for medical applications. With a moderate viscosity of 20,000-40,000 cps, this one-part, no-mix epoxy allows for versatile dispensing and delivers strong bonds to a variety of substrates, including metals, glass, ceramics, and plastics.
Wide Range of Benefits
The cured adhesive provides a wide service temperature range from -80°F to +350°F (-62°C to +177°C) and boasts a high glass transition temperature of 125-135°C. Additionally, it maintains optical clarity with a refractive index of 1.52 at 589 nm.
Efficient Curing Process
As a cationic system, UV15DC80-1Med exhibits minimal sensitivity to oxygen, enabling quick initial UV cure/tack in seconds with UV light (325-365 nm). Areas with limited UV access can be subsequently cured with heat at 80°C within 40-60 minutes. For optimal performance, post-cure at 80°C for 2-4 hours or 125°C for 30-60 minutes is recommended.
Versatile Options
Available in various container sizes, ranging from a ½ pint to 5 gallons, UV15DC80-1Med can be tailored to suit project needs. It also comes in convenient 30 cc syringes for easy manual or automated dispensing.
Master Bond Adhesives for Medical Device Manufacturing
In addition to UV15DC80-1Med, Master Bond offers a wide range of adhesives, sealants, coatings, and potting/encapsulation compounds designed for medical device manufacturing. These products undergo rigorous testing to ensure biocompatibility and non-cytotoxicity, meeting industry standards such as U.S. Pharmacopeia (USP) Class VI and ISO 10993-5. Learn more about Master Bond's biocompatible adhesive systems for medical devices by visiting https://www.masterbond.com/properties/biocompatible-adhesives or contacting Tech Support at Phone: +1-201-343-8983, Fax: +1-201-343-2132, Email: technical@masterbond.com.